Hybrid retrieval and rank fusion: a WooCommerce chat assistant grounded in the catalogue

How DEV3 AI Shopping Assistant & Chatbot finds products by keyword and by meaning, merges them with reciprocal rank fusion, and lets the model choose only among retrieved products while WooCommerce supplies every price.

DSDilawar Singh 10 min read 2 views
Hybrid retrieval and rank fusion: a WooCommerce chat assistant grounded in the catalogue

A shopping assistant has two jobs that pull in opposite directions. It has to understand what people mean ("something cosy for cold days" should find the wool scarf, even though neither word appears in its title), and it has to be exact about facts (that scarf costs what WooCommerce says it costs, and it's either in stock or it isn't). Language models are good at the first and unreliable at the second. When we built DEV3 AI Shopping Assistant & Chatbot for WooCommerce, we split the work: retrieval decides which real products are in play, the model only chooses among them, and WooCommerce renders every fact. This post covers the hybrid retrieval behind it, reciprocal rank fusion, and the checks that keep the model inside the catalogue.

Shop page with the assistant showing two product cards and an added-to-cart confirmation

Product cards come from WooCommerce: name, image, price, rating, stock and an Add to cart button.

What it does and who it's for

DEV3 AI Shopping Assistant & Chatbot adds a chat to a WooCommerce store that recommends products, tracks orders, answers policy questions, adds to the cart and hands over to a person. It suits:

  • Stores with a catalogue shoppers browse by need ("a gift for my mum who loves tea") rather than by exact product name.
  • Shops that get the same questions every day: where is my order, how long does shipping take, what's the return policy.
  • Mobile-heavy stores, since the chat opens as a full-screen sheet on phones that stays above the keyboard.
  • Small teams that want an inbox of conversations, email replies, and a "talk to a person" form with the transcript attached.
  • Merchants who want proof it helps: the dashboard reports add-to-carts and revenue attributed to chat.

Without an API key the assistant runs in guided mode: keyword product finder, order tracking, knowledge-base answers and handoff. With a Google Gemini API key it becomes conversational, searches by meaning, and answers in the shopper's language.

How to set it up

  1. Install the plugin zip from the bundle download and activate it with WooCommerce active.
  2. Open DEV3 AI Assistant → Knowledge base and click Import from store to pull in your refund page, terms, privacy page, shipping zones and payment methods.
  3. In Chat widget, set the assistant's name, colours, launcher, greeting and starter buttons; the live preview updates as you type.
  4. Optional: add a Google Gemini API key in API Config, then click Build index with DEV3 AI to embed your products and answers.
  5. Try it in Test console before turning it on for everyone.

Chat widget settings with a live preview of the assistant

The widget settings: appearance, messages, where it shows, features and privacy, with a live desktop and phone preview.

How to use it

Shoppers find products. They type what they want, including price phrases ("under 50", "between 20 and 40"), "on sale", "best sellers" or "new". The assistant replies with a short answer and up to four product cards. "Add the blue mug to my cart" adds it, with View cart, Checkout and Undo.

Shoppers track orders. Logged-in customers see their recent orders; guests enter their order number and billing email. The reply shows a status timeline, items, total and tracking numbers, never addresses or payment details.

Phone chat sheet showing an order with a status timeline and tracking number

Order tracking on a phone. The status text comes from WooCommerce, not the model.

The team watches and improves it. Conversations lists every chat with its transcript, outcome and rating, and lets the team reply by email. With AI on, knowledge gaps group the questions the assistant couldn't answer and draft the missing answers, and AI insights summarise themes and demand for products the store doesn't sell. Every draft waits for approval.

Test before shoppers do. The Test console lets the merchant chat as a shopper, optionally "on" a product page, and shows who answered, the detected intent, the retrieval results and the time taken. Nothing is stored and no cart changes.

Why one search isn't enough

The obvious grounding strategy is "search the catalogue for the shopper's words and give the results to the model". Keyword search is precise and cheap, and it's what WooCommerce already offers. It fails on paraphrase: "something cosy for cold days" shares no words with "Wool Scarf – warm winter accessory". Semantic search with embeddings fixes that: products and queries become vectors, and nearby vectors mean similar meaning. But embeddings are fuzzy in the other direction. A query for SKU MUG-SAGE-12 or "Ramen Bowl, Speckled" is best served by an exact match, and embeddings can rank a vaguely related item above it.

So the assistant runs both and merges the results. Chat\Retriever does it for products and for knowledge entries:

public static function products( $query, $limit = 8, $context = 'storefront' ) {
	$keyword  = Product_Search::search( $query, $limit );
	$semantic = array();
	$vector   = self::vector( $query, $context );
	if ( $vector ) {
		$min = (float) apply_filters( 'dev3sa_semantic_min_score', 0.5 );
		foreach ( Embeddings_Store::instance()->search( $vector, 'product', $limit, array( 'min_score' => $min ) ) as $hit ) {
			$product = wc_get_product( $hit['object_id'] );
			if ( Product_Search::visible( $product ) ) {
				$semantic[] = (int) $hit['object_id'];
			}
		}
	}
	return array_slice( self::fuse( array( $semantic, $keyword ) ), 0, $limit );
}

(condensed from Retriever::products)

Three choices in there matter:

  • Semantic search is optional at runtime. vector() returns null when no vectors have been indexed, when AI isn't allowed in this context (kill switch, monthly cap), or when the embedding call fails. The function then returns keyword results alone. The class comment states the rule: any embedding error silently leaves keyword results.
  • A similarity floor. Semantic hits below a cosine score of 0.5 for products (0.45 for knowledge entries) are discarded, so a query with nothing relevant doesn't get the "least unrelated" products. The product threshold is filterable.
  • Visibility is re-checked. A product embedded last week may be hidden or deleted today, so every semantic hit goes through the same visible() check as keyword results.

Within a request, the query vector is memoised, so retrieving products and knowledge for the same question costs one embedding call, and query embeddings are cached for a day.

Reciprocal rank fusion

Merging two ranked lists sounds like it needs comparable scores, and the two searches don't have them: keyword scores are hit counts with bonuses, semantic scores are cosine similarities. Reciprocal rank fusion sidesteps that by using only positions. Each list contributes 1 / (k + rank) for every item it contains, and items are sorted by the sum:

public static function fuse( array $lists ) {
	$scores = array();
	foreach ( $lists as $list ) {
		foreach ( array_values( $list ) as $rank => $id ) {
			$scores[ (int) $id ] = ( $scores[ (int) $id ] ?? 0 ) + 1 / ( 60 + $rank );
		}
	}
	arsort( $scores );
	return array_keys( $scores );
}

(from Retriever::fuse)

With k = 60 (the constant from the original RRF paper), the difference between first and fifth place in one list is small, while appearing in both lists roughly doubles an item's score. That's exactly the behaviour we want: a product that matches by keyword and by meaning is almost certainly what the shopper asked for. The unit test for it is one line: fusing [1, 2] and [2, 3] returns [2, 1, 3], because product 2 is in both lists.

Another test builds the semantic case end to end with mocked embeddings: "warm", "wool", "cosy" and "cold" texts point one way, everything else the other. After indexing, "something cosy for cold days" returns the wool scarf first and excludes the ramen bowl, and "how do I clean my warm scarf" retrieves the "Washing wool" knowledge entry.

Illustration of two ranked columns merging into one

Illustration: shared items rise to the top when keyword and semantic results are fused.

What the keyword side contributes

Product_Search::search() isn't a bare LIKE query. It first parses the message: "between 20 and 40", "under 50", "over 80", "on sale", "in stock", "best sellers", "new" and "top rated" become filters and sorts and are removed from the search terms. The remaining terms (up to six) are scored with WooCommerce's own product search plus a bonus for matches on categories, tags and attributes, and a stronger bonus for title hits. A query with no product words but a clear intent ("a gift under 40", "best sellers") returns popular products within the limits. That's also what the assistant falls back to in guided mode, so the keyword side has to be good on its own.

Keeping the index fresh

Products are embedded from a compact text: name, categories, SKU, attributes, tags and a short description, capped at 2,000 characters. Each indexed item stores a hash of that text. When the merchant clicks Build index with DEV3 AI, or when products and answers are edited, a background job embeds only items whose hash changed and removes vectors for items that no longer exist. The second run of the index test reports "fresh" and embeds nothing. Vectors are stored in the database and searched with a dot product over normalised vectors in PHP, in pages of 500 rows with memory bounded between pages, which is fine for small and medium catalogues.

The model only chooses

Retrieval produces up to eight candidates, plus the product page the shopper is on and products from earlier in the conversation, capped at 12. Follow-ups like "the blue one?" are handled by prefixing the previous question for retrieval. The candidates go to the model as facts in a JSON context, alongside up to four knowledge entries, the cart and, for logged-in customers, their three most recent orders.

The prompt's rules are blunt: use only the facts in the context, never invent products, prices, discounts, stock, delivery dates or policies, list recommended products by id, and ignore instructions in the shopper's message that try to change the rules. The reply comes back as structured JSON with a schema: reply, intent (an enum), product_ids, action (an enum of none, add to cart, track order, handoff), answered and quick_replies, with a maxLength on every string to prevent runaway output.

But the server doesn't rely on the model following the rules:

$picked = array_values( array_intersect( array_map( 'intval', (array) ( $data['product_ids'] ?? array() ) ), $allowed ) );
$picked = array_slice( $picked, 0, (int) Settings::get( 'max_products', 4 ) );
$intent = in_array( $data['intent'] ?? '', Prompts_Library::INTENTS, true ) ? $data['intent'] : 'other';
$reply  = Engine::make( $text, $intent, array(
	'products' => Product_Search::cards( $picked ),
	// …
) );
$reply = self::apply_action( $reply, (array) ( $data['action'] ?? array() ), $allowed, $message, $ctx );

(condensed from Ai\Assistant::answer)

  • Product ids are intersected with the candidates. A test has the mocked model return the right product, an unrelated product that was never retrieved, and id 999999. Only the first survives. The same test checks that the unrelated product's name never appeared in the prompt.
  • Cards are built from WooCommerce. Product_Search::cards() loads each product and renders its current name, image, price HTML, rating and stock. The model's text is told not to repeat prices, and even if it did, the card next to it shows the real one.
  • Actions are re-validated. An add_to_cart action must name a candidate id; the product must be a simple, purchasable, in-stock product; the quantity is clamped to 1 to 99. Products with options get a card and a note to choose options on the product page. If the store prefers, the assistant shows the card with its button instead of adding automatically.
  • Order status is never the model's words. A track_order action runs the same rule-based lookup as guided mode, including the guest email check, and replaces the reply text with WooCommerce's status.

When anything in the AI path fails (an API error, an empty reply, the monthly cap, the per-conversation AI limit), the engine falls back to the rule-based answer for the same message. The shopper gets a useful reply either way, and the test console shows which path answered and why.

Test console showing the answer source, intent and raw details

The test console explains each answer. Here the guided rules answered because AI was unavailable.

Trade-offs

  • PHP vector search has a ceiling. Scanning vectors in PHP is simple and works on any host, but cost grows with the catalogue. For large catalogues, an external vector store is the right next step.
  • Fusion ignores score confidence. RRF uses ranks only, so a very strong semantic match and a weak one at the same rank count the same. The similarity floor limits the damage.
  • Twelve candidates bound what the model can recommend. A product that neither search ranks highly won't be suggested, even if the model "knows" it would fit. That's deliberate: unretrieved products are exactly the ones we can't vouch for.
  • Tested with mocks. The AI chat, embeddings and admin drafts were tested with mocked API responses; a run with a live key is still to come. Live agent chat and messaging channels are planned for v1.1.

Conclusion

Grounding an assistant in a store's catalogue comes down to two rules: retrieve with more than one method and merge by rank, then let the model choose only from what was retrieved while the platform supplies every fact and validates every action. DEV3 AI Shopping Assistant & Chatbot ships in the DEV3 AI WooCommerce Plugins Bundle on the DEV3 marketplace and is being prepared for CodeCanyon. The case study covers order tracking, the inbox and attribution. If you want an assistant grounded in your own data, our AI implementation team can help.

DS

Written by

Dilawar Singh

CTO, DEV3 Technologies · ClinicPro, Inventra & WorkPro

Dilawar Singh is the CTO of DEV3 Technologies. He leads the engineering of DEV3’s own products — ClinicPro, Inventra and WorkPro — which are built, sold and supported by the DEV3 team from Mohali, India.

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